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TOTAL PRODUCT RECALL
CPSC #03536Sports & outdoors
Recalled MY 2000 Magnum 325 ATV 4x4

Polaris Industries Inc. · Recalled

CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs

Fire & burns

The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.

Units
About 56,000
Reports
—
Injuries
20
Deaths
—
Price
$6,000
Remedy
See notice

Reports, injuries, deaths and price are read out of the notice’s wording by rules, so they can miss unusual phrasing. The official notice is the record.

Affected

These products are 4-wheeled vehicles intended for use in off-road areas.

The file

Sold at
Polaris dealers nationwide sold these vehicles, from January 1999 through August 2000, for approximately $6,000.
Product type
All Terrain Vehicles (ATVs)
Made in
Not stated
Recalled by
Polaris Industries Inc., of Minneapolis, Minn.

Incident log

Polaris Industries Inc. has received 1,290 warranty claims or service calls pertaining to the loose or leaking oil cooler line clamps. There have been 20 minor injuries associated with oil line failures; these injuries have been first or second degree burns, bruises and skin rashes resulting from the leaking oil.

What the notice says to do

If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.

For more information, contact Polaris at (800)-POLARIS or visit their website at www.polaris.com

Open official CPSC notice ↗ (opens in a new tab)

Recall notice published by the U.S. Consumer Product Safety Commission. This site is independent: always confirm on the official notice before acting.

Notice first dated APR 15 2003; last revised JUL 14 2025.

Recalled MY 2000 Magnum 325 ATV 4x4Recalled MY 2000 Trailboss 325 ATVRecalled MY 2000 Xpedition 325 ATVRecalled MY 2001 Magnum 325 4x4 ATV

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