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TOTAL PRODUCT RECALL
CPSC #04585Sports & outdoors
Recalled Polaris "Sportsman 700 EFI" ATV

Polaris Industries · Recalled

CPSC, Polaris Industries Announce Recall of ATVs

Fire & burns

The throttle cable may bind when the handlebars are turned full left or full right, resulting in an increase in engine speed and unintended vehicle acceleration. In addition, the fuel line may rub against the vehicle chassis, resulting in a fuel line leak, which could be a fire hazard.

Units
About 12,170
Reports
31
Injuries
2
Deaths
—
Price
$7,899–$8,899
Remedy
See notice

Reports, injuries, deaths and price are read out of the notice’s wording by rules, so they can miss unusual phrasing. The official notice is the record.

Affected

All model year 2004 "Sportsman 700 EFI" ATVs with model numbers A04CH68CU, A04CH68AU, A04CH68AP, and A04CH68AQ are part of this recall. The model number is on the rear upper frame tube, located directly under the right side of the seat. The ATVs have black seats with a gray, red, and black chassis. "700 Sportsman" is prominently displayed on the right and left side of the chassis, body and fuel tank, and "EFI" is displayed on the instrument/headlight pod.

The file

Sold at
Polaris dealers sold these ATVs nationwide, from March 2003 to August 2004, for between $7,899 and $8,899.
Product type
All Terrain Vehicles (ATVs)
Made in
United States
Recalled by
Polaris Industries, Inc., of Medina, Minn.

Incident log

There have been 19 incidents (including two minor injuries such as scrapes, bruises, and minor injuries to the leg, knee, and shoulder) involving the throttle cable binding, which may cause the ATV to accelerate. There have been 31 incidents (but no injuries or fires) involving gasoline leaking from the fuel line rubbing against the chassis.

What the notice says to do

Free repair. Contact your Polaris dealer to schedule an appointment to inspect, reroute, and replace the throttle cable and the fuel line as necessary. Polaris has notified consumers directly about this recall.

Call Polaris at (800) 765-2747 between 8 a.m. and 12 midnight ET every day.

Open official CPSC notice ↗ (opens in a new tab)

Recall notice published by the U.S. Consumer Product Safety Commission. This site is independent: always confirm on the official notice before acting.

Notice first dated SEP 27 2004; last revised APR 24 2025.

All 2004 recalls · Back to the timeline